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TKI Offshore Energy — Funded R&D  |  TRL 3→5

The Achilles heel of floating offshore wind — solved.

AI-powered remaining useful life estimation for mooring systems. Probabilistic digital twin. No proprietary sensor installation required. Developed with Eindhoven University of Technology.

Mooring systems: critical, costly, and largely unmonitored.

Mooring systems are the Achilles heel of floating offshore wind. Hundreds of tonnes of steel chain and synthetic rope must survive 25 years of combined wave fatigue and corrosion in water depths of 60 to 200 metres — environments where direct inspection is extremely difficult and vessel mobilisation costs run to millions of euros.

Today's industry relies on highly conservative, deterministic safety margins. This means over-engineered mooring systems, fixed-interval inspections regardless of actual condition, and multi-million-euro unplanned mobilisations when a line fails.

There is no standard way to know, in real time, how much life a mooring line has left.

As floating wind moves to commercial scale — with thousands of units planned across the North Sea, the Atlantic, and beyond — this problem becomes critical. The industry needs smarter tools.

Platform Mooring 1 Mooring 2 — RUL: 18.4 yrs Mooring 3 High tension zone 0m 60m 200m

Schematic: floating offshore wind platform with three mooring lines, showing real-time tension monitoring and RUL estimation.

The MOOR-LIFE framework

Tarucca, in partnership with Eindhoven University of Technology (TU/e), is developing a probabilistic digital twin and AI-based remaining useful life (RUL) estimation framework for floating offshore wind mooring lines — funded under TKI Offshore Energy.

The project advances the state of the art in three areas:

Probabilistic Degradation Modelling

Bayesian inference on fatigue damage and corrosion from platform motion and metocean data — no proprietary sensor installation required on the mooring system itself.

AI-Based RUL Estimation

Machine learning models trained on public benchmark datasets (OC4, OC6), delivering RUL predictions with quantified uncertainty bands. Target accuracy: 95% confidence interval within ±15%.

Circularity & Lifetime Extension

A dashboard that quantifies steel saved, CO₂ avoided, and OPEX impact from condition-based rather than schedule-based maintenance decisions.

MOOR-LIFE at a glance

Project information

Project nameMOOR-LIFE
FundingTKI Offshore Energy (public-private partnership)
DurationOctober 2025 – February 2027
TRL progressionTRL 3 → TRL 5
Total budget€305,130
Research partnerEindhoven University of Technology (TU/e)
Industry supporterTouchWind
NetworkNedZero / OWIC

Key deliverables — by Q1 2027

Modular open-core digital twin software — TRL 5 prototype, Apache 2.0 licence
Validated probabilistic RUL algorithm — real-time update cycle under 1 second
AI state agent expressing mooring health in plain language for operators
Lifetime extension guidelines aligned with DNV-ST-E301 certification framework
Commercialisation roadmap and SaaS delivery model specification

Who we are looking for

We are actively seeking conversations with:

Floating wind developers and project teams who are working on mooring analysis and want early access to smarter tools
Mooring system engineers and naval architects who want to collaborate on validating the framework
Engineering consultancies who advise on O&M strategies for floating wind
Classification bodies (DNV, Bureau Veritas, Lloyd's Register) interested in alignment with emerging condition-based maintenance standards
Floating wind operators who want to pilot condition-based mooring maintenance on their fleet

If you are working on floating offshore wind mooring today — whether at design stage, construction, or in operations — we want to hear about your specific challenge. Our tool is designed to complement your existing workflow, not replace it.

Discuss MOOR-LIFE with us →